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Production Manufacturing Professional seeking to utilize in-depth, relevant
experience and background in a challenging Management assignment
Long-term, stable career with single employer. Over 19 years of production manufacturing and project management experience, with particular strengths in implementing Quality Management and HSE systems and meeting/exceeding safety standards. Skilled in driving organizational performance improvement, growth and success while expertly managing multiple projects simultaneously, adhering to budgetary parameters and production timeframes
Ensured employee compliance with all prevailing OSHA regulations; successfully recorded two years without recordable accident, 6+ years without any lost time incidents. API Internal Auditor Certified. Nine consecutive annual API/ISO Certification Audits with no negative findings
Expertise in personnel leadership and performing multiple Human Resources-related activities including hiring, personnel evaluation, conflict resolution and problem solving, use of Kronos payroll systems; successfully lead plant personnel retention achievement and strong team contributor
Bilingual proficiencies in English and Portuguese
National Oilwell Varco/Fiberspar Corporation, Houston, TX 1998 2018
Manufacturing Manager, Houston, TX (2007-2018)
Effectively utilized planning and organizational skills in providing oversight of Raw Material/Secondary Material Coordinators. Interfaced with Engineering Department to develop new projects/products and qualify new materials.
Tasked to manage composite yard and Machine Shop (lathes/mills) operations, with target ≤ than .003 tolerances, and control/maintain production scrap at < than 1.5% target; ensured proper calibration of all equipment. Monitored production processes and implemented QC programs including participating in the annual QA audit process. Continually supported all facility safety measures including overseeing manufacturing areas to ensure that they were maintained in an orderly and clean manner.
Tracked carousels/power packs for multiple yard areas and managed fleet consisting of trucks, rails, 17- to 55-ton forklifts and other heavy equipment; continually monitored preventive maintenance activities, ensured compliance with all organizational policies and procedures, assisted with in-process as well as finished goods inventory and recorded 99% delivery rate of trucks-to-customers nationally/internationally.
Additional responsibilities included addressing issues raised with Non-Conformance Reports (NCRs) to ensure appropriate remediation and that the product/folder was ready for Certificate of Conformity (COC).
Served as contributing member of cost-saving team that successfully reduced costs 25% through the development/implementation of a cost-reduction program; met regularly with Vice President of Operations and completed assignments as directed.
Fulfilled a number of Human Resource-related functions including hiring and developing teams for multiple manufacturing departments and overseeing work performance of riggers, truck drivers, Hydro test personnel and crane operators.
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Skillfully designed work instructions, forms and training activities and maintained personnel training records; was responsible for developing and presenting personnel reviews and participated in promotional as well as termination actions when required; approved weekly time sheets.
Production Supervisor, Houston, TX (2003-2007)
Relocated with organization from Massachusetts to support set-up/manage new facilities and provide leadership for staff personnel; ensured that personnel, materials and equipment were appropriately assigned and allocated.
Effectively managed Human Resources activities, from training new hires on policies, procedures, work instructions and forms to coordinating scheduling, overtime and vacation, and tracking attendance; supervised 60 employees in achieving safety, schedule, productivity and quality goals.
Collaborated with Extrusion Manager to determine size/thickness of HDPE liner, conducted oven profiles to determine line speed and charted/graphed results; developed in-depth knowledge of 12 -23 wood and metal spools.
Ensured that individuals utilized task-appropriate tools and continually assured that tools/equipment were properly maintained and stored; oversaw purchasing of secondary material, developed NCRs and supervised work areas to assure proper organization of equipment and material.
Line Technician, Massachusetts (1998-2003)
Was assigned to produce spoolable fiberglass pipe in continuous lengths in compliance with PPE requirements; set up production lines, assembled 50 lb. fiberglass packs, loaded/unloaded winder equipment, mixed epoxy resin as directed and cleaned equipment with acetone. Served as Trainer for new hires on multiple tasks involved in process.
Small Business Management
API Fundamentals of Auditing (ISO 9001:2008)
API Spec. Q1 9th Edition
CPR/AED and First Aid
Suspicion on Drug and Alcohol
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